Main machine
Model RG200 Softgel Encapsulation Machine is a new generation of rolling-mold water-cooled soft-capsule line optimally designed and finely manufactured on the basis of foreign latest technology.
Its main technical specifications reach the international advanced level and conform to standard GMP.
Model RG200 Softgel Encapsulation Machine consists of the gelatin-melting pot, thermal-insulated gelatin-storage pot, electrical control panel, main machine conveyor, setting-drying rotary-cage, ruptured-gel recovery unit, and colloid mill. It works under the following principles. The oily or gelatin-insoluble liquids, pastes, or plasters (e.g. extract form Chinese Medicine Herbs) are injected into between two rolling gelatin skins in a given quantity, cut, and then formed through two rolling molds into various-shaped soft-capsules, such as egg-shape, fish-shape, cylindrical shape ball-shape and calabash. These products are widely used in many industries such as medicine, cosmetics, health goods and pesticides.
This production line offers the following ten merits:The water-cooled models eliminate the dust contamination resulted from the air-cooling.In comparison with 6-inch model the optimized rolling-models increase the output by 30%-40% and meanwhile remarkably enhance the utilization ratio of gelatin.The gelatin is pneumatically conveyed from the thermal-insulated gelatin-storage pot through the ground, which improves the production environment.The food-grade conveyance belt produced by Lexno Corporation (USA)(FDA an approved) is used for conveyance of capsule, which is non-toxic, non-sticky, and easily washable.The setting-drying rotary cage is made of stainless steel expanded sheet, which is free of dead corners and easily washable. An oil pan is placed under the rotary cage to ensure a working environment free of oil drops.All the electric elements are imported from famous manufacturers and have stable performances.In production of low-dosage products, the accompanied 10-station and 14-station injection rod fully utilizes the width of molds and enhances the gelatin-utilization ratio and output.The optimal-designed injector extends the range of consistency of medicine solution.The improved capsule-peeling unit minimizes the probability of wrapping of the waste gelatin skin onto the gelatin-peeling rod.Except that the injector, the spreading box and the rolling-mold conveyance belt are made of special materials, the parts contacting with medicine are made of 304 or 316 superior stainless steel and absolutely conform to standard GMP.
Main technical data
Model of the machine |
RG200 |
Die Roller Speed |
0-5r/min |
Die Roller Dimension |
¢103 x 172 |
Single Piston Pump Material Supplied |
0-2ml |
Power Supply |
380V 50Hz 1.5Kw
220V 1.935Kw |
Noise target |
<75dBA |
Overall Dimensions |
1100 x 1200 x 2150 |
Net Weight of machine |
980kg |
Tumble dryer ZL-470A
One fan for each section of rotary cage, total wind power is 1000m3/h X 2. Shorten shaping time to save cost
Model |
ZL-470A |
Rotary cage quantity |
4 sections |
Rotary cage speed |
12r/min |
Fan capacity |
1000m3/h X 8 |
Fan power |
75W X 8 |
Dimension |
3050 X 890 X 1000mm |
Net weight |
500kg |
Total power |
2.08kw |
Thermal-insulated gelatin storage pot BW-170 2sets
Model |
BW-170 |
Volume |
170L |
Water storage volume |
70L |
Power |
2kw |
Dimension |
Ф620X1400mm |
Net weight |
150kg |
Raw material storage pot YL-200 2sets
Model |
YL200 |
Volume |
200L |
Dimension |
Ф600X1250mm |
Net weight |
80kg |
Gelatin melting pot HJ-450B
Flange connection, easy to clean. Holistic heat preservation and energy conservation, three feet support, and discharge by pneumatic
Model |
HJ-450B |
Efficiency volume |
450L |
Hot water volume in jacket |
150L |
Motor power |
2.2kw |
Heating power |
9kw |
Dimension |
Ф1200X2400mm |
Net weight |
1100kg |
Total power |
11.2kw |
Hot Water Exchanger RJ-300
Model |
RJ-300 |
Efficiency Volume |
300L |
Efficiency heating area |
0.8m2 |
Dimension |
Φ810×1750mm |
Net weight |
150kg |
Water-ring vacuum pump SK-0.5
Model |
Exhaust rate |
Limited vacuum |
Power |
Rotating speed |
Water consumption |
Inlet & outlet diameter |
SZ-1.2 |
1.2m3/min |
4×103Pa |
3kw |
1450rpm |
10-15L/min |
70mm |
Hot water circulating pump CZLR20-110
Model |
Flow rate |
Head |
Efficiency |
Rotary speed |
Motor power |
20-110 |
2.5 m3/h |
0.69 l/s |
15m |
34% |
2800rpm |
0.37kw |
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Drying trays and trolleys
Trays size: 750*480*53mm
Quantity: 500pcs
Trolleys size: 744*476*170mm
Quantity: 15pcs
Gelatin skin shattering machine FS-100
Model |
FS-100 |
Rotary speed |
120r/min |
Power |
3kw |
Dimension |
1180X570X630mm |
Net weight |
220kg |
Centrifuge SS600
Model |
SS600 |
Drum diameter |
600mm |
Drum volume |
40L |
Maximum loading limit |
70kg |
Drum speed |
1500r/min |
Separation factor |
755 |
Motor Power |
3kw |
Dimensions |
1350*990*750mm |
Weight |
580kg |
Inspection table JYT-A 2sets
Model |
JYT-A |
Power |
60w |
Dimension |
12000X550X1200mm |
Net weight |
65kg |